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Rigid-Flex Printed Circuit Boards, or Rigid-Flex PCBs, are hybrid circuit boards combining the benefits of both rigid and flexible PCBs. These boards feature rigid sections for component mounting and flexible sections for three-dimensional configurations. Our Rigid-Flex PCBs ensure superior performance, reliability, and versatility, adeptly addressing the complex design challenges in today’s electronic devices. Experience the fusion of flexibility and rigidity with our Rigid-Flex PCBs, a comprehensive solution for your sophisticated and high-density applications.
Rigid-Flex Printed Circuit Boards, or Rigid-Flex PCBs, are hybrid circuit boards combining the benefits of both rigid and flexible PCBs. These boards feature rigid sections for component mounting and flexible sections for three-dimensional configurations. Our Rigid-Flex PCBs ensure superior performance, reliability, and versatility, adeptly addressing the complex design challenges in today’s electronic devices. Experience the fusion of flexibility and rigidity with our Rigid-Flex PCBs, a comprehensive solution for your sophisticated and high-density applications.
Here are the strengths and characteristics of our Rigid-Flex PCBs:
Blend of Rigidity and Flexibility: Our Rigid-Flex PCBs offer the best of both worlds. They incorporate the mechanical stability of rigid PCBs with the versatility of flexible PCBs. This unique combination allows for complex, three-dimensional designs while ensuring component stability.
Superior Space Efficiency: By combining multiple boards into one Rigid-Flex PCB, you can reduce the overall board size and weight. Studies show that this can lead to a size reduction of up to 60% compared to traditional PCB assemblies.
High Reliability: Rigid-Flex PCBs are known for their reliability. The flexible connections eliminate the need for connectors and cables, reducing the risk of connection failures. This makes them particularly suitable for high-stress applications.
Cost-Effective Over Time: While Rigid-Flex PCBs may have a higher initial cost, they can be more cost-effective over time. Their reliability, combined with the reduced assembly time and fewer wiring errors, can lead to significant cost savings.
Enhanced Design Freedom: Rigid-Flex PCBs open up new design possibilities. Their ability to fold and bend allows designers to create compact and creative solutions, ideal for modern electronic devices.
Versatile Applications: Rigid-Flex PCBs find applications across a broad range of industries, including aerospace, medical, automotive, and consumer electronics. Their unique features make them an attractive choice for complex and high-performance devices.
Here are the strengths and characteristics of our Rigid-Flex PCBs:
Blend of Rigidity and Flexibility: Our Rigid-Flex PCBs offer the best of both worlds. They incorporate the mechanical stability of rigid PCBs with the versatility of flexible PCBs. This unique combination allows for complex, three-dimensional designs while ensuring component stability.
Superior Space Efficiency: By combining multiple boards into one Rigid-Flex PCB, you can reduce the overall board size and weight. Studies show that this can lead to a size reduction of up to 60% compared to traditional PCB assemblies.
High Reliability: Rigid-Flex PCBs are known for their reliability. The flexible connections eliminate the need for connectors and cables, reducing the risk of connection failures. This makes them particularly suitable for high-stress applications.
Cost-Effective Over Time: While Rigid-Flex PCBs may have a higher initial cost, they can be more cost-effective over time. Their reliability, combined with the reduced assembly time and fewer wiring errors, can lead to significant cost savings.
Enhanced Design Freedom: Rigid-Flex PCBs open up new design possibilities. Their ability to fold and bend allows designers to create compact and creative solutions, ideal for modern electronic devices.
Versatile Applications: Rigid-Flex PCBs find applications across a broad range of industries, including aerospace, medical, automotive, and consumer electronics. Their unique features make them an attractive choice for complex and high-performance devices.
Standard Panel Size | 18″x24″ |
Copper Thickness | 0.5 oz. To 6.0 oz. |
Board Thickness | 0.5mm~3.0mm (0.02″~0.12″) |
Minimum Height | 25 mil (0.64 mm) |
Minimum Width | 6 mil (0.15 mm) |
Solder Mask | White, Black, Blue, Green, Red |
Legend/Silkscreen Color | Black, White |
Surface Finishing | Immersion Gold, HASL, OSP |
Layer | 1-32 Layers |
Standards | MIL-PRF-55110, MIL-PRF-50884, MIL-PRF-31032 |
UL94V.0, IPC-6012,6013, ISO-9001, AS910 | |
Turnaround Times | Multilayers: 1 to 5 days |
Minimum Drill (Mechanical) Hole Diameter | .006″ (0.15 mm) |
Minimum Micro Via (Laser) Size | 1 mil (0.025 mm) |
Minimum Via (Laser) Size | 1 mil (0.025 mm) |
Shielding Material | Copper, Silver Ink, Tatsuta, Carbon |
Standard Panel Size | 18″x24″ |
Copper Thickness | 0.5 oz. To 6.0 oz. |
Board Thickness | 0.5mm~3.0mm (0.02″~0.12″) |
Minimum Height | 25 mil (0.64 mm) |
Minimum Width | 6 mil (0.15 mm) |
Solder Mask | White, Black, Blue, Green, Red |
Legend/Silkscreen Color | Black, White |
Surface Finishing | Immersion Gold, HASL, OSP |
Layer | 1-32 Layers |
Standards | MIL-PRF-55110, MIL-PRF-50884, MIL-PRF-31032 |
UL94V.0, IPC-6012,6013, ISO-9001, AS910 | |
Turnaround Times | Multilayers: 1 to 5 days |
Minimum Drill (Mechanical) Hole Diameter | .006″ (0.15 mm) |
Minimum Micro Via (Laser) Size | 1 mil (0.025 mm) |
Minimum Via (Laser) Size | 1 mil (0.025 mm) |
Shielding Material | Copper, Silver Ink, Tatsuta, Carbon |
Aerospace and Defense: Rigid-Flex PCB are widely used in aerospace and defense applications due to their high reliability and durability. They are suitable for systems such as avionics, radar, weapons, and surveillance that require high performance and resistance to harsh conditions.
Medical Devices: In medical applications, Rigid-Flex PCB are used in devices like pacemakers, defibrillators, and imaging equipment. Their ability to conform to limited spaces while maintaining functionality and reliability makes them ideal for medical devices.
Consumer Electronics: Rigid-Flex PCB are found in smartphones, wearable devices, and cameras due to their ability to meet the demand for small, lightweight, and high-performance electronics. They enable innovative design possibilities while ensuring reliable operation.
Automotive Industry: In the automotive sector, Rigid-Flex PCB are used in systems such as control modules, entertainment systems, and GPS. Their durability, heat resistance, and space-efficiency are essential for automotive applications.
Telecommunications: Rigid-Flex PCB are utilized in communication devices, network servers, and routers. Their high-speed signal integrity and adaptability to varied form factors make them suitable for telecommunications applications.
Industrial Control Systems: In industrial automation and robotics, Rigid-Flex PCB facilitate the integration of controls into limited spaces and moving parts. Their high reliability and resistance to harsh industrial environments make them a preferred choice.
Aerospace and Defense: Rigid-Flex PCB are widely used in aerospace and defense applications due to their high reliability and durability. They are suitable for systems such as avionics, radar, weapons, and surveillance that require high performance and resistance to harsh conditions.
Medical Devices: In medical applications, Rigid-Flex PCB are used in devices like pacemakers, defibrillators, and imaging equipment. Their ability to conform to limited spaces while maintaining functionality and reliability makes them ideal for medical devices.
Consumer Electronics: Rigid-Flex PCB are found in smartphones, wearable devices, and cameras due to their ability to meet the demand for small, lightweight, and high-performance electronics. They enable innovative design possibilities while ensuring reliable operation.
Automotive Industry: In the automotive sector, Rigid-Flex PCB are used in systems such as control modules, entertainment systems, and GPS. Their durability, heat resistance, and space-efficiency are essential for automotive applications.
Telecommunications: Rigid-Flex PCB are utilized in communication devices, network servers, and routers. Their high-speed signal integrity and adaptability to varied form factors make them suitable for telecommunications applications.
Industrial Control Systems: In industrial automation and robotics, Rigid-Flex PCB facilitate the integration of controls into limited spaces and moving parts. Their high reliability and resistance to harsh industrial environments make them a preferred choice.
Q: How does the manufacturing process of Rigid-Flex PCB differ from other PCB?
A: The manufacturing process of Rigid-Flex PCB is more complex because it involves both rigid and flexible components. Each layer is carefully aligned and laminated together under specific conditions to ensure the desired blend of flexibility and rigidity. The process requires specialized knowledge and equipment to ensure the highest quality outcome.
Q: Are Rigid-Flex PCB more expensive than other types of PCB?
A: While the initial cost of Rigid-Flex PCB may be higher, they often prove to be more cost-effective over time. This is due to their improved reliability, reduced assembly time, fewer wiring errors, and potential savings on enclosure costs.
Q: Can Rigid-Flex PCB be used in high-stress applications?
A: Yes, Rigid-Flex PCB are well-suited for high-stress applications. Their flexible connections eliminate the need for connectors and cables, reducing the risk of connection failures. This makes them highly reliable even under rigorous conditions.
Q: Can Rigid-Flex PCB be used in high-temperature applications?
A: Yes, with the appropriate choice of materials, Rigid-Flex PCB can withstand high temperatures. The specifications will depend on the design requirements, and it's best to consult with our team for the right solutions for high-temperature applications.
Q: What kind of industries use Rigid-Flex PCB?
A: Rigid-Flex PCB are used across a wide range of industries, including aerospace, medical, automotive, consumer electronics, telecommunications, and industrial control systems. They are chosen for their reliability, space efficiency, and design freedom.
Q: How does the manufacturing process of Rigid-Flex PCB differ from other PCB?
A: The manufacturing process of Rigid-Flex PCB is more complex because it involves both rigid and flexible components. Each layer is carefully aligned and laminated together under specific conditions to ensure the desired blend of flexibility and rigidity. The process requires specialized knowledge and equipment to ensure the highest quality outcome.
Q: Are Rigid-Flex PCB more expensive than other types of PCB?
A: While the initial cost of Rigid-Flex PCB may be higher, they often prove to be more cost-effective over time. This is due to their improved reliability, reduced assembly time, fewer wiring errors, and potential savings on enclosure costs.
Q: Can Rigid-Flex PCB be used in high-stress applications?
A: Yes, Rigid-Flex PCB are well-suited for high-stress applications. Their flexible connections eliminate the need for connectors and cables, reducing the risk of connection failures. This makes them highly reliable even under rigorous conditions.
Q: Can Rigid-Flex PCB be used in high-temperature applications?
A: Yes, with the appropriate choice of materials, Rigid-Flex PCB can withstand high temperatures. The specifications will depend on the design requirements, and it's best to consult with our team for the right solutions for high-temperature applications.
Q: What kind of industries use Rigid-Flex PCB?
A: Rigid-Flex PCB are used across a wide range of industries, including aerospace, medical, automotive, consumer electronics, telecommunications, and industrial control systems. They are chosen for their reliability, space efficiency, and design freedom.